Sy-Klone Kits for Mining Machines
Sy-Klone has worked with mine operators and machine manufacturers to create custom engineered solutions for precleaning engine intake air and improving cab air quality. In most cases the cost of installing a cab air quality system is less than the cost of one MSHA fine. See our Mining News & Case Studies section, or click on the links below to read real-world case studies.
[ Caterpillar | Hitachi | Komatsu | Liebherr | Terex ]
MACHINE BRAND |
MACHINE MODEL | Part Number | Purpose | Description | Installation Instructions | Case Study | ROI |
---|---|---|---|---|---|---|---|
CATERPILLAR | 345 | IN0089 | Engine Intake | Series 9000 Installation Kit for Caterpillar 345BL Excavator: This kit is allows the intake air to be drawn through a Series 9000 precleaner above the hood of the excavator. The kit allows for the precleaner to be mounted in various locations making it easy to retrofit an existing excavator. Kit includes a Series 9000 (model 9003) precleaner and KT0008 Universal installation kit. This product ships in 2 boxes. |
Case Study | ||
16H | IN0080 | Engine Intake | OPTIMAX: This dual stage precleaner installation kit includes 9003 OPTIMAX assembly and installation parts is intended for machines with an above-the-hood scavenger connection. Fits Caterpillar 16H Motor Grader. This product ships in two boxes. | ||||
16M | IN0066 | Engine Intake | OPTIMAX complete kit for the Caterpillar 16M Motor Grader. Does not include Heavy Debris Screen. | Instructions | |||
24M | IN0070 | Engine Intake | OPTIMAX 9002 Assembly for Caterpillar 24M Motor Grader - No Screen (Metal filter housings only). Optimax 9002 CAT 24M Assembly - No Screen, includes 2 Optimax Assemblies and all required plumbing. NOTE: Product ships in 4 boxes. | Instructions | |||
777F | IN0016 | Engine Intake | This kit includes two Series 9000 model 9003 precleaners and the adaptation parts needed for installation on a Cat 777F Haul Truck. The precleaners are installed above the hood without obstructing a view of mirrors. | Instructions | |||
785B/C | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ||
793B/C/D | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ≤ 10 months | |
797B | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) precleaners per double filter housing, sold separately. | Case Study | |||
D10R | REV3K4 | Cab Air Quality | Complete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. |
Instructions | Case Study | ||
D10T | IN0097 | Engine Intake | Complete OPTIMAX installation kit for Caterpillar D10T replaces the tube body installation. | Generic OPTIMAX Installation Video | |||
D11R | 9503-007 | Engine Intake | Cat D11R OPTIMAX installation. Kit includes all parts necessary to install on machine. Kit does not include a heavy debris screen. | Generic OPTIMAX Installation Video | Case Study | ≤ 4 months | |
REV3K4 | Cab Air Quality | Complete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. | Instructions | Case Study | ≤ 6 months | ||
D11T | IN0098 | Engine Intake | OPTIMAX Installation Kit for Caterpillar D11T replaces factory tube body installation. | Generic OPTIMAX Installation Video | |||
D9R | 9503-009 | Engine Intake | Cat D9N or D9R OPTIMAX installation. Kit includes all parts necessary to install on machine. The kit does not include a heavy debris screen. | Generic OPTIMAX Installation Video | |||
REV3K4 | Cab Air Quality | RESPA Cab Air Quality System Adaptation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. | Instructions | Case Study | |||
D9T | IN0095 | Engine Intake | Complete OPTIMAX installation kit for Caterpillar D9T | Generic OPTIMAX Installation Video | |||
MACHINE BRAND |
MACHINE MODEL | Part Number (Click on part number to view kit) |
Purpose | Description | Installation Instructions | Case Study | ROI |
HITACHI | EH3500 | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ≤ 12 months |
EH4000 | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ≤ 12 months | |
EH5000 | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Case Study | |||
EX1900-6 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | Case Study | ||
REV3K9 | Cab Air Quality | Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. | Instructions | Case Study | |||
EX2500-6 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | Case Study | ||
REV3K9 | Cab Air Quality | RESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. | Instructions | Case Study | |||
EX3600-6 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | Case Study | ||
REV3K9 | Cab Air Quality | RESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. | Instructions | Case Study | ≤ 5 months | ||
EX5500-6 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | Case Study | ||
REV3K9 | Cab Air Quality | Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. | Instructions | Case Study | |||
EX8000-6 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | Case Study | ||
REV3K9 | Cab Air Quality | Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. | Instructions | Case Study | |||
MACHINE BRAND |
MACHINE MODEL | Part Number (Click on part number to view kit) |
Purpose | Description | Installation Instructions | Case Study | ROI |
KOMATSU | 475A-5 | IN0084 | Engine Intake | Dual OPTIMAX Installation kit with custom adaptation parts allows for the replacement of the factory installed tube body systems with two Sy-Klone OPTIMAX precleaners. Kit addresses specific intake system leakage concerns. | Instructions | ||
475A-5 | REV3K13 | Cab Air Quality | Improving air quality in the Komatsu 475A and 375A is made possible with this field installable custom machine-specific kit, which makes it easy to meet OSHA and MSHA air quality standards inside of the cab. Kit includes Pressure Monitor System and both RESPA-CF Vortex HyperFLOW for fresh air precleaning, continuous pressurization and filtration, and RESPA-CFX for recirculation filtration and removal of settled dust. All adaptation parts and installation instructions are included in the kit. | Instructions | Case Study | ||
730 | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ||
830 | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ||
860 | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Case Study | |||
930 | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Case Study | |||
PC3000 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | |||
PC4000 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | |||
PC5500 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | |||
PC8000 | IN0092 or IN0093 | Engine Intake | Order according to airflow requirements: IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min) or IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min). |
Generic OPTIMAX Installation Video | |||
MACHINE BRAND |
MACHINE MODEL | Part Number (Click on part number to view kit) |
Purpose | Description | Installation Instructions | Case Study | ROI |
LIEBHERR | 9250 | IN0088 | Engine Intake | This complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes. |
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9350 | IN0088 | Engine Intake | This complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes. | ||||
T264 | IN0077 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Instructions | Case Study | ||
T282C | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Case Study | |||
T284 | IN0087 | Engine Intake | Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. | Case Study | |||
MACHINE BRAND |
MACHINE MODEL | Part Number (Click on part number to view kit) |
Purpose | Description | Installation Instructions | Case Study | ROI |
TEREX | RH120 | IN0086 | Engine Intake | OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements. |
Instructions | Case Study | |
RH200 | IN0086 | Engine Intake | OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements. |
Instructions | Case Study | ||
RH370 | IN0086 | Engine Intake | OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements. |
Instructions | Case Study | ||
RH400 | IN0086 | Engine Intake | OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements. |
Instructions | Case Study |